35kV Inner Cone Insulation Plug-in Termination

35kV Inner Cone Insulation Plug-in Termination

✅Fully Insulated and Sealed
✅High Reliability
✅Easy Installation
✅Modularity and Compatibility
✅Convenient Maintenance

  • Product Introduction
The 35kV Inner Cone Insulation Plug-in Termination is a premium sealing and protection device designed specifically for internal cone (plug-in) insulated interfaces. It is engineered to be securely inserted into unused internal cone sockets or insulating bushings on critical electrical equipment, including switchgear, Ring Main Units (RMUs), and transformers. This essential component provides reliable insulation, hermetic sealing, and robust dust protection, ensuring the integrity of your power distribution network.
Manufactured to the highest industry benchmarks, its performance strictly complies with GB/T 12706.4 and IEC 60502 standards.
 

Products Advantage

 

 

  • Fully Insulated & Sealed: Perfectly aligns with the "fully insulated, fully sealed" design philosophy of modern internal cone technology. It is fully compatible with eco-friendly gas-insulated switchgear utilizing dry air, N2, or SF6.
  • Exceptional Reliability: Designed as a solid-state component with no moving parts. This simplified structure eliminates potential failure points, guaranteeing long-term, maintenance-free stability.
  • Effortless Installation: Features a user-friendly plug-in design. It can be easily installed or removed using a dedicated torque wrench, significantly reducing commissioning time and labor costs.
  • Universal Compatibility: Built with standardized dimensions to ensure seamless integration with a wide range of OEM equipment featuring internal cone interfaces, making it a vital component for modular power distribution systems.
  • Hassle-Free Maintenance: Designed for future scalability. The plug can be quickly removed to accommodate equipment expansion or cable terminal connections, eliminating the need to drain or handle the gas compartment.

Electrical Performance

 

 

Electrical performance parameters of inner cone of insulation Plug-in termination:

Parameter27.5kV System35kV System
 27.5 kV35 kV
Rated Current630 A630 A
Power Freq. Withstand Voltage (1 min)117 kV124 kV
Lightning Impulse Withstand Voltage200 kV250 kV
Partial Discharge Level< 10 pC @ 45 kV< 10 pC @ 48 kV
Applicable Cable Cross-section  
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Products Function

 
Structure of 35kV Inner Cone Insulation Plug-in Termination
Reliable Protection for Unused Cable Connections
In 35kV gas-insulated switchgear (GIS) and ring main units (RMUs), unused internal cone sockets pose a risk to system integrity. Our Inner Cone Insulation Plug is the definitive solution to seal these openings. Constructed with high-purity EPDM rubber, the plug creates a hermetic seal that prevents the leakage of insulating gas (SF6 or alternatives) and blocks external contaminants such as dust, moisture, and salt.
 
Engineered for Zero Maintenance
Unlike makeshift sealing methods, this plug is a permanent, fixed component with no moving parts. This design philosophy eliminates potential failure points, ensuring decades of trouble-free operation even in harsh environments. The integrated stress cone geometry optimizes the electric field distribution, preventing corona discharge and ensuring the safety of your personnel and equipment.

 

Typical Applications

 

 

The 35kV Inner Cone Insulation Plug is a versatile and essential component for medium-voltage power distribution networks. It is widely applied in the following scenarios:
  • 35kV Gas-Insulated Switchgear (GIS):
    Securely seals unused internal cone interfaces in cable or busbar connection chambers, maintaining gas pressure and system integrity.
  • 35kV Ring Main Units (RMUs):
    Acts as a critical spare part for modular RMUs, providing reliable dust protection and insulation for reserved plug-in sockets.
  • 35kV Compact Substations:
    Ensures safe and sealed terminations in space-constrained prefabricated substations, preventing moisture and contaminant ingress.
  • 35kV Power Transformers:
    Perfectly caps unused cable connection ends on transformer bushings, safeguarding the internal oil or gas compartments.
  • Other Internal Cone Equipment:
    Fully compatible with various electrical apparatus utilizing CENELEC B internal cone plug-in technology.

 

FAQ

 
 

Q: What is the purpose of a 35kV inner cone insulation plug?

A: It is used to seal unused internal cone (plug-in) sockets on switchgear, transformers, or RMUs. It maintains the gas pressure and insulation level of the equipment while protecting against dust and moisture.

Q: Is this plug compatible with SF6 gas compartments?

A: Yes. Our plug is designed for "fully sealed" construction and is fully compatible with SF6, dry air, and nitrogen insulated equipment.

Q: Can I get a custom logo (OEM) on the plug?

A: Yes, we are a factory based in Hubei, China. We offer OEM services including custom packaging and branding. MOQ applies.

Q: What certifications do you have for this product?

A: We hold ISO9001, ISO14001, OHSAS18001, and CE certifications. Our products are tested to IEC and GB standards.

 

 

 

 

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